Re: TIG question
<div class="ubbcode-block"><div class="ubbcode-header">Originally Posted By: Wintermute</div><div class="ubbcode-body">2156, that is true for welding of stainless in most cases...if you don't have engineering requirements which specify the required filler to be used. When gas welding, that's not so true as the base metal will not include the oxidization reducers that the appropriate filler has. There is also a similar issue when TIG welding non-stainless steel as the filler includes oxidization modifiers to ensure the integrity of the weld itself.
With stainless, using the base metal as a filler is one thing, using a random bit of wire with unknown metallurgical properties is another thing entirely. More importantly though, why would one use something other than the appropriate filler wire unless you were doing a repair on a restricted timeframe (usually a field repair) and didn't have the appropriate filler available nor time to go get it.
Filler wire for TIG is inexpensive in most cases (until you get into things like welding beryllium copper, copper aluminum alloys, etc... where the filler wire is very expensive).
--Wintermute </div></div>
+1
Try welding 6061 Aluminum with a little strip of 6061 sheet. It welds, but promptly cracks. You must have non magnesium-bearing alloy (4043) to have success...except when post-weld heat treating, where 4643 must be used.
I've ever welded using a piece of coat hanger - but it was ALL I had, and I needed it to be welded two hours ago.
I'd recommend you get some 309L rod for your prohect, as it's a good do-all rod for most projects with stainless, and doesn't mind flowing/alloying with stainless or plain steel.
Good luck!