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DIY AR-15 free float HG's

Delta4-3

Gunny Sergeant
Commercial Supporter
Full Member
Minuteman
May 21, 2013
1,715
19
Arkansas
Here are a couple free float tubes I made out of filament wound carbon fiber tubing. I used 1.875" O.D. which was $32 I think, and I added a $9 Pic rail on top of the lefty.

It was pretty simple really. I just used scrap aluminum to turn out a simple barrel nut. Then I install it so see where it will index, remove, and drill a single hole for the gas tube. I also turn a simple little knurled cap for the forward end to keep the carbon fiber from chipping. With the tube indexed on the barrel nut, I just drill a hole pattern through the tube and into the barrel nut, tap them 8-32, and use button head torx's to secure it.

One is a left hand .300 BLK with a 16" SS bbl, which has only had 3 rounds through it since Im not left handed, and have no desire to shoot it unsuppressed. But, I happened to have the upper laying around.

The other is a 7" .300 BLK on a LAR side charge upper with a permanently attached shroud underneath the handgaurd, but it's a tight enough fit that it looks like a long hg. The Cyclone stuck out about an inch.
 

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Fantastic work-more photos please, some of us are not as talented! Where did you purchase the carbon fiber tubing? Would you please post the suppliers numbers. Thanks in advance.
 
Thankyou kindly sir,
Ill throw some more pictures up here in a bit.
Here is the tubing:
35031 - Rock West Composites
Here is the picatinny rail:

12" x .40" Uncut Blank Rifle Picatinny Rail Mount for Handyman or Gunsmith : Amazon.com : Sports & Outdoors

Im about to do an LR308 as well for a buddy, but put holes and a step up like the PRI in it. If you are going to paint it, or dont care for the carbon fiber look, you can get aluminum tubing from onlinemetals.com that will also work, but for about $12. There are some plastics out there that would probably work fine too.

Im making a aluminum/CF right now for a 12" 6x45mm, which will be my 6 year old daughter's first deer rifle.
Thanks for the intrest
 
That looks truly great.

I'll have two please.

Thanks!
I wish I could! My back and knees don't let me stand on the concrete for even an hour so getting anything done takes for ever. On the up side I get nerve deadening and "rooster comb" injections next month, which I'm hoping will let me be a lot more productive. However, if you're left handed...... I hear there is a guy that has just the thing for you!
 
Really neat! Are you finding the carbon fiber handguard holds up to the suppressors heat?