What I got told was that the 11.25" barrel was actually specified by Army as it would keep the in service ammunition (can't remember if it was OG M118 or 118LR) stabilised across a multitude of environments, temps and elevations better than 1/12, without putting excessive stress on the bullet during the engraving process like a 1/10 (or faster) would.
That is possible, but the Remington archives show that Remington tested “multiple twist rates” back in 1986-87 in order to achieve the Army’s technical specification regarding accuracy. The archives don’t specify the various twist rates that were tested, but the Army did not dictate the twist rate, only that the rifle had to meet a certain accuracy spec with M118 Special Ball ammo. (M118 SB came out in 1983, but prior to that year it was M118 Match, circa 1963-82).
Apparently 11.25 twist provided the best empirical results. I can’t help but wonder if Remington was also trying to split the difference in performance, as the U.S. Army going back to the XM21 era of Vietnam issued M118 as the “Standard A” ammo for sniping purposes, but the XM21 could also be used M80 ball ammo, tracer, and incendiary ammo as an alternative.
- M80 used a (+/-) 147 grain projectile and 1/12 twist is considered ideal.
- M118 used a (+/-) 173 grain projectile and 1/10 or maybe 1/11 twist is considered ideal.
So 11.25 was a good compromise on the M24, as an overseas deployed US Army sniper might be stuck with ‘junky’ M80 machine gun ammo in a combat theater, so the rifle needed to shoot it well enough. Using M80 would only be in an urgent situation where the sniper ran out of the “good stuff”, (ie M118 Special Ball ammo). Thats my reading of the M24 rifle development.
Anecdotally, one testing issue that Remington encountered back in 1986-87 was that they needed a bunch of issued M118 Special Ball ammo to conduct their empirical testing. So they requested it, and the Army subsequently provided them w/ enough M118 SB to complete development of their prototype M24 test rifles.
FWIW, when I made my M24ish replica on the bottom (but with a short action), I used a Kreiger 1/11.25 twist 5R SS barrel to mimic the barrel pattern used on my factory M24R (at top.)