I tried the trace and cut foam thing for my Pelican. Well after I was done, it looked like an angry juced up kindergardner with safety scisors got ahold of it and needed to be replaced. A few years ago I had a Vangurad rifle case with little square foam that you could litterly pluck out and design the foam to fit your gear. So after using my google foo I came across this. www.caseclub.com/pick-and-pluck-foam.htm Its done by a company called Case Club. I ordered a sheet to replace my foam and was able to replace my Rob Zombie looking insert. The only draw back if you want to call it that is that they send it to you in 2 sheets and advise you of this before ordering. They also tell you to use 3 M spray glue or buy thier spray glue and put the two together. You can also glue the pieces / squares back into place should you want to change something.It cost me $50.00 for the foam, spray glue and shipping. They also can do custom inserts as well and also offer the ability to let you pick from different types of foam. So I am not sure if this is a repost but I wanted to share with my fellow Hide members and this may not be the only company that offers this, but I found them to be easy to order from and give the measurements to.