Re: How bad is an off-centered throat?
Not sure if this is helpful or interesting to anyone, but I thought I'd give you guys an update:
I've had the barrel out to the range a few times now. The initial outing using old handloads (along with the proper "work up" loads) were promising, but not amazing. Black Hills Match shot close to 1 MOA. My 77gr loads shot .75-1MOA, and my 55gr loads shot .7-.9MOA. These were all 5 shot groups at 100 yards.
When I got back home, I reloaded the spent casings for a proper OCW test with the 77gr and a batch of 55gr just to play around with. I noticed my brass seemed to stick in my FL sizing die, but didn't think too much of it. The next time at the range, the groups were closer to 1-1.5MOA with the 55gr and the load work up on the 77gr didn't give very good results. I figured it was just me having an off day.
I loaded up again, and again noticed the brass sticking in the sizing die. It felt like I had too little lube, but I knew the amount I used should be adequate (Imperial Sizing Wax). The next time to the range (today), my 77gr OCW was more promising, and some preliminary loads with the 77gr showed around 1 MOA at 100yards. The 55gr load opened up to 1.5-2MOA. I'm guessing this is a sign that the brass needs to be annealed. It was on its 4th firing. I also figured the sticking brass was caused by my lack of annealing on this batch.
After annealing, the brass still sticks in the FLS die (Lee RGB). This doesn't happen with my other AR, and I've never had this happen with the previous barrel. I suspected this had something to do with the chamber dimensions on the new barrel. This batch ended up with a completely stuck casing and a torn rim. After a while of testing, I found the only way I could recreate this problem with any other brass was to crush the body with a pair of vise grips, just enough to make it out of round. So I checked my spent casings, and sure enough, at the center of the body, the outside diameter varied up to .005", whereas other cases did not change more than .001".
This barrel is most likely going back. The accuracy isn't good enough for me to deal with the difficult resizing, nor was the price low enough. I plan one more outing with the barrel using Federal GMM (if I can find it locally) and handloads using new brass, but at this point, I've lost confidence in the barrel.
Thanks for listening, rant over.