Re: neck turning
<div class="ubbcode-block"><div class="ubbcode-header">Originally Posted By: USMCj</div><div class="ubbcode-body">Thats not how it works. When the round goes off, the explosion inside the case expandes the neck and kicks the bullet out. If one side of the neck is thicker than the other, how can it expand evenly? the thinner side is going to expand first, then the thicker side causing uneven release. Its easier for me to picture it than to explain it in text. But if what you are doing it working for you, by all means, keep doing it.</div></div>
USMCj, I neck turn, so I am not really arguing that neck-turning is worse. My point is that there are other ways to get most of the benefit. For me, I turn because most of the really good dies (and custom dies) work on the neck bushing concept. In addition, sizing the neck just once versus undersizing and then expanding back is going to negatively impact brass life. I think you end up saving some work in the long run by getting your brass to last longer and not having to perform two sizing operations. Neck-turning only needs to be done once for the life of the brass while two-step sizing is forever. On the other hand, brass that is turned down and put in a thick neck will also expand more, which limits case life, but that is another conversation. For simple cleanup, I don't think that is a big deal.
Now, you are really controlling two things by neck-turning:
1) Consistency within a single piece of brass. Check the neck wall thickness in 4 places on a given piece of brass than has not been neck turned, and you will typically find at least a thou worth of variation or more depending on the make. This will cause run out problems.
2) Consistency from brass to brass. If you look at the average neck thickness of one piece of brass versus another, you will find this can vary by as much as a thou. This is huge considering that .001" is considered pretty light tension while .003" is considered good enough for most bolt guns for fast fire and field durability. If you aim for .002", you might be getting .001" or .003". That is relatively wide. This will cause MV problems as .001" variation will cause pressure differences.
You can get some consistency in both of those through the use of a properly customized mandrel. It will be concentric if it is held in a well-made expander die and if you use a Forster Co-ax, it should self-center pretty well.
As to the neck tension point, the way it is measured is by comparing ID to bullet diameter. Now is this a hundred percent right... is it truly measuring neck tension? As you mentioned, there might be second-order effects of brass being thicker in one spot versus another. It also depends on the "springiness" of the brass, which will depend on how much it has been worked. The second order-thickness effects, you are stuck with, although, I would think that this is minimal in a very roomy factory neck, but I may be very wrong on that. The "springiness" can be helped through annealing. I think a mandrel will get you close to consistent tension. And at least by the technical definition, will get you consistent neck tension, if not in actuality.
We know that annealing doesn't have a huge impact on accuracy, but it seems to have some impact (some claim), and a much larger impact on case life. People have tested that with varying results.
I never tested the impact of inconsistent neck wall thickness on accuracy using the mandrel method, but it might make for an interesting experiment. My next lot of brass, I might hold aside a few cases for experimentation. Of course, the other disadvantage of using the mandrel method is that I have to spend money getting a mandrel and then having a machinist turn it down. I already have the expander die. I would also need to get a bushing to tighten the neck down extra small before I expand it.
Sounds like an interesting experiment, though. My point was really that there is more than one way to skin a cat. While I employ one method (neck turning), I am not so hard-headed as to realize there are other legitimate ways. And it is difficult to argue against the kind of results some people can get from a cheap Lee collet die.
So sorry if I seemed to be arguing with you. I was trying to be a bit of a devil's advocate and to point out how others have gotten good results while avoiding neck turning. I, too, find it mildly annoying to me that there are a few folks who wear it as a badge of honor that they do not neck turn when they are dealing with the same concepts, just attacking it from a different angle. We are all going for the same thing, which is consistent ammo.