Re: Cutting Barrel TenonThreads
<div class="ubbcode-block"><div class="ubbcode-header">Originally Posted By: E. Bryant</div><div class="ubbcode-body"><div class="ubbcode-block"><div class="ubbcode-header">Originally Posted By: WCS</div><div class="ubbcode-body">You sure about that? Isn't the helix angle of the insert positive with that setup? Wouldn't you need a negative helix for that toolholder in that position? Most internal tools don't have changeable anvils (most RH internal toolholders that size are a fixed +1.5°) so correct me if I'm mistaken on your setup.</div></div>
Good observation. You are correct in that the helix angle will be wrong when using an internal threading toolholder in this fashion. However, because of the increased relief angle, there really isn't any substantial "scrubbing".
While we're looking at the details, it should also be noted that most internal threading inserts have a larger radius at the nose and cut slightly shallower threads than their external counterparts.
This certainly is not the end-all-be-all of threading setups, but for an inexperienced operator, the above issues are pretty minor compared to some of the other problems that can arise. If these issues are bothersome, than the use of an external toolholder with negative-helix anvils would be preferable to the setup I showed.
Of course, one can also either learn how to run a "normal" setup at the speeds required to get carbide to cut correctly, or use HSS tooling. </div></div>
While pondering the use of that toolholder in that position I was wondering if the extra relief on an internal insert might let one get away with it. I hear and read of people using a toolholder all the time in what is technically the wrong position and have wondered if they are really doing it and getting away with it. I'm fortunate to have a variety of toolholders and anvils available for most any threading operation needed.
Good you brought up the difference between internal to external threadforms. Using an insert for the wrong application could cause an issue for someone down the road. It may not be so bad if a partial profile is being used but there may be more potential for trouble if full profiles are mis-applied. I've been on the receiving end of a non-standard threadform before. It can make a person a bit grumpy and not fun to be around in the shop.
I agree, once you practice cutting towards a shoulder it isn't that big of a deal, could be a bit intimidating at first though. Get the right setup, learn your equipment and it's pretty amazing how many rpm you can get used to.