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If someone recut the threads, for truing sake, material was removed. Yes, it's quite common to see a major diameter end up around that. The pitch diameter is much more important, although the major has to be small enough to fit whatever you are fitting the barrel to.
This hobby can at least make you a little money on the side. If you have anyone that races cars/trucks/motercycles, etc.... then you will have a gold mine sitting in your shop/garage.
Mr. Smith, I have no doubt that you guys want to produce the best product possible and I am in no way attacking your company. As a machinest I go through gages quite a bit and have confidence in the things I do, as I'm sure you do as well. I only ask you look at some of the things that has gone...