Re: AR-15 throwing flyers?
One question, are these flyer's going on call? On call, it's shooter error, not on call, barrel nut/receiver/carrier key relationship issue. Did you use a drill rod to index the barrel nut to receiver for a proper gas tube to carrier key relationship. I think that's the source of your problem. Place a drill rod in the carrier key and it should exit the receiver and pass through the barrel nut sprocket smoothly, without touching anything. Right now, your gas tube is kinking. The condition brings about all sorts problems from accuracy and wear to cycling. BTW, don't worry about torque on the barrel nut being exact to a particular number. The important thing is that no part of the sprocket touches the drill rod. You may need to put more torque on the barrel nut to get clearance.