Verdict is in. First I cannot say enough about the Benchmark Barrel guys. I shipped my barreled action yesterday, followed by an email and phone call so they knew it was coming. They got right on it today!
They had the same issues I did. Scoped the action and barrel and found nothing obvious. Thought maybe it was just a brass issue, as they could get factory ammo to function fine with a bullet seated, but coldnt get the dummy round I sent them to work. They pulled the bullet out of the dummy round I sent them, resized the brass, seated the bullet and it worked fine. Appears the issue is with my seating die, and possibly I had it screwed down too far. That something in my die is making contact with the mouth of the case. The result of this is the neck is growing from 313 which is normal to 318. I also noticed this change when I was trouble shooting this, but could not figure out the cause.
I guess it was easy for me to focus on the obvious epoxy issue, and not something so basic as I could have screwed in my seating die too far. Or trouble shoot what was causing the neck of the brass to change in diameter. I keep a log of this data, just didnt know it could have been the die to cause this change. I run the ram up, screw in the die until it makes contact, and then back it off a 1/4 turn. Maybe I turned it the wrong direction? I will be 100% convinced when I get my girl back.
Lastly, they didnt charge me a thing. I just paid for shipping. Highly recommend the Benchmark guys. That is customer service!