Re: Do I need to FL size new brass?
I used to f-l size all new brass but as time went by I realized the only part of the case I was really working on was the necks. I tried running some through a Redding body die once (which only works on the brass from the shoulder down) and found that the die wasn't even touching the brass. I've measured new brass from most every company and found that they are all at or below SAAMI minimum specs in every dimension I can measure, and I've got a pretty good stable of measuring tools.
Necks are the one exception. Most of the time you will find that at least some of them are beat up to some degree from shipping and handling (Nosler being the exception as mentioned above). Even the Norma brass I tried was beat to hell in the necks. Depending on the brand, many case mouths are also pretty rough and need cleaning up and chamfering.
Other than dents and dings, my other issue with new necks is that they are all under-sized - as much as .010 below bullet diameter. Seating bullets in these necks is essentially using your bullet as a resizing tool. Running your cases through a resizing die, f-l or neck only, will fix most of the neck problems and hopefully open them up a bit.
I personally use a Sinclair expander mandrel to clean up the necks in new brass. It gives me an inner neck that is perfectly round, centered and concentric with the case, and properly sized for an appropriate neck tension. And I don't have to jack with lubing the case, or at least the outside.