Inlay work

eli polite

Gunny Sergeant
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Minuteman
Mar 9, 2010
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I just finished these up or a member I sent them out today. I took a lot of pcs so here they are with a little instruction..


in this case the inlay was .999 silver. So typically what I do is choose a round or a square that best fits the inlay that I'm going to do. If needed as in this case I may need to hammer out the silver to get it large enough to fit the inlay that I will be cutting. Some times I hammer it out just to thin the metal a bit. You can buy sheets of silver in different thicknesses but it is typically more expensive than just buying silver bullion. So I choose to buy the blanks that way I am paying market price for the raw material. in the case of gold I buy it at the same place I buy my silver. They will sell me scrap gold at 3% over the price they paid I typically I buy 14k and melt it down and poor it into a mold that roughly fits the inlay I'm doing.. After I hammer it out I anneal it to make it soft again this makes it easier to cut and shape.






Whether I draw the inlay out or get it from an image I size it and print it out. than I cut it close with a razor blade and use super glue to stick it to the face of the metal inlay. If I'm using wood as the inlay I will use a tack spray..






Now comes the fun part I cut the inlay by hand with a jeweler's saw it can be time consuming depending on the detail. The finer the detail the better your cuts need to be. files can only reach certain areas so some times your saw cut is it. In the first picture below I am holding roughly 10 blades in my fingers












 


sorry about this picture its pretty bad






The wood selected for this project is stabilized black palm wood. At this point I make the rough blanks for the grips and do the final shaping and clean up of the inlay









 
Nice! I had wondered about some aspects of inlays. I understand the metal work, as it is very similar to the "cut coin" or "coin piercing" work I have done.

A Panamanian quarter...



And a Barbados nickel...



May have to try an inlay at some point, based on some of your tips/processes.

Again, nice work!
 
the coin looks tedious.

Eli polite,

No not really, its the same as what you're doing for the inlays, just takes longer. I find it relaxing; a lot like field stripping MRE's before a patrol, tying down loose items on you deuce gear/MOLLE gear. It's some what mindless, just "staying between the lines" so-to speak.

After seeing your photos, I may try and make an inlay of a coin; filling it in with clear resin and see how it comes out. The way you curved the work piece to match the grips was nice.

Something about an Optivisor, some fine jeweler's saw blades, a block of beeswax and something to cut out...clears the mind so to speak, but I digress... :D

Again; nice work.
 
Cost? well I'm not trying to sell here so ill stay away from that as much as possible.. materials set the price Gold, Silver, Platinum, Marble, Onyx.. its all a mix of materials and labor.
silver is an easier material to work with compared to say a marble skull inlayed into wood. It's way harder to cut its way more brittle and time consuming. So the question real is not one I can answer.

I have inlayed butterfly patterns, ranch brands, skulls, military emblems, and so on in so many different materials. Some are done as one of a kind's I don't show the one of a kind pics because they are one off's and I don't want them copied.



 
One of my goldsmith friends had to work on Canadian coins doing a similar task. He made the sailboat in our 'dime' really stand out. Then, transferring it all onto Iridium made for quite the added effect.

On a side note, tell me about that trigger, in the .45 directly above this post. Please. After my years of prospecting, maybe now I've finally found a use for some of the silver I've saved all this time. But then again, it is contrary to the majority of my thoughts of "chrome don't get you home" as well as "If it don't go, chrome it"!

Craftsmanship I can appreciate, don't get me wrong. I just view firearms as "functioning tools" as well as "inconspicuous" at the same time. Function over fashion.

And the whole time, I can be wrong in my thoughts. Though that's never happened before. Right?