• Cold Bore Ritual Contest - Only a Few Hours Left To Enter!

    What’s your cold bore ritual, that one thing you always do before your first shot to set yourself up for success? Winner gets new limited edition Hide merch. Remember, subscribers have a better chance of winning!

    Join contest Subscribe

Plexiglass

packratt

Sergeant
Full Member
Minuteman
Feb 16, 2005
1,154
895
VA
I need to cut some 1/4" plexiglas to size. I think 1/4" is probably too thick to score and snap.

Any suggestions on saw blade to use to make a straight cut.
 
By all means, pretty-much any motorized sawblade will do. The largest factor to pay attention to, is the feed-speed. Take it slow. Stay centered. The more you 'rub' the blade alongside the cut, they more heat is formed and the plastic starts to 'smear'/melt.

You want to avoid that. Otherwise, make sure you use your PPE and just take it easy.
 
I've cut 1/4 plexi with scrollsaws, bandsaws and jigsaws.
Jigsaw is the best if its a large chunk.
Piece has to be well supported and held down, if it flops around at all it'll probably fracture.
Use a blade with fine teeth whatever you use, metal cutting blades work well on the jigsaw for plexi.

And use painters or masking tape to keep the edges nice.
 
  • Like
Reactions: AMGtuned
The equipment recommended so far is on point but would add one crucial piece of advice not mentioned.
Plexiglass will scratch fairly easy so make sure whatever tools your using are clean and it wouldn't hurt to add some protection over the plastic masking just to ensure you don't scratch the surface while running a saw over it during the cutting process.
 
Use a lower tooth count blade with high radial and tangential tooth clearances if possible. Table saw with adequate support / help would be best. If it doesn't come with the protective peel coat, make sure you protect the surfaces from scratching. Fine grit sandpaper can clean the edges. Flame polish with a torch if you want it really smooth.
 
My family works in the business of cutting glass and plastics for window applications. As have I for a number of years growing up.

Take your drag knife and score your cut like you would normally do, then continue scoring deeper. Your can do this as many time as you feel you need to but half a dozen of heavy draws are all that's necessary. That works for big sheets. If your cutting just a little off, say under a couple inches then just continue scoring the cut deeper.

I'd highly advise not using a saw that has teeth as it will cause stress fractures.
 
Lots of advice given here. Most is worth exactly what you paid. You don't need anything special to cut plexiglass, or even thin aluminum for that matter. If you're using a "Skill" saw... just standard circular, if you turn a blade backwards , set the depth to just pass through, and have a firm grip, you"ll be fine.