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Reloading bench surface

sentry1

Crayon Eater
Full Member
Minuteman
Jul 7, 2012
1,991
5
41
Madison, Alabama
I'm putting together a reloading bench, I couldn't find any solid looking tables at a decent price. I'll also be using this table for cleaning my guns, etc...

I was thinking about getting the thickest plywood sheet Home Depot has available, and then painting it with a sealant so oil, lube, etc... doesn't seep into the plywood.

Thoughts?
 
Re: Reloading bench surface

I ended up making a double layer of 3/4" ply then topped that with 1/8" aluminum - sturdy and cleans up easily.
 
Re: Reloading bench surface

i use a very nice 2 inches thick hardwood bench top.

Q2
 
Re: Reloading bench surface

Don't paint the surface.
I got a bucher block counter top from Ikea and I used tung oil which makes the serface impervious to spills.
 
Re: Reloading bench surface

$199 would be a decent price. I bought workbench legs for $70, and I'm looking at $150 for a 48" x 30" x 1 3/4" butcher block top, or I could go with plywood for cheap.
 
Re: Reloading bench surface


Cover a wood top table with sheet steel or aluminum which will make the surface hard, flat and impervious. Glue it and hold it down with weight like sandbags or something.

Attache your bench to a wall. Making a bench more stable than attaching it to a wall is difficult, but anchoring it to a wall is easy and you will be very pleased with how the bench remains still while sizing.
 
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My only issue with using sheet steel or something like that is that it'll be a pain to drill through to make all the mounting holes for shelving, clamps, and reloading presses.
 
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my bench top is 3/4" plywood sealed with polyurethane. i'm very happy with it. very sturdy (overkill really) and works well.
 
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I used a piece of plywood ment to be used for pouring the form's of concrete basement's.
2 inch thick plywood with 5-6 coat's of spar varnish on the surface's.
Spar varnish is used on boat's to seal the pore's.
 
Re: Reloading bench surface

I've got an old teacher's desk as my work bench... I just moved into a new house, I'm pretty sure that this thing is about 250-300lbs without the drawers in it. It's quite sturdy and set on a nice level floor, zero wobble. Got it for free.
 
Re: Reloading bench surface

I also do alot of woodworking and I have been using tops made of 3/4" MDF that I glue down laminate on. This gives me a good sturdy top that cleans up well and very cheap and easy to do yourself. Im not sure how to put photos on here but I could snap some photos and show you what they look like if I knew how.
 
Re: Reloading bench surface

<div class="ubbcode-block"><div class="ubbcode-header">Originally Posted By: Munson</div><div class="ubbcode-body">I also do alot of woodworking and I have been using tops made of 3/4" MDF that I glue down laminate on. This gives me a good sturdy top that cleans up well and very cheap and easy to do yourself. Im not sure how to put photos on here but I could snap some photos and show you what they look like if I knew how. </div></div>

That's how I built workbenches for years. The last reloading bench I built (and currently in use) was from a set of plans that have been on the 'net for years. I merely substituted 3/4" melamine coated particle board for the plywood. Gave me a solid bench and absolutely not finishing required. Covered the edges with some pre-finshed screen stop. Spilled powder cleans right up. Some windex or 409 for anything oily.
 
Re: Reloading bench surface

If you know someone in construction ask them if they have access to any solid core wood doors, they are usually 1 3/4" thick and have nice wood veneered edges. They are very sturdy, completely flat, and the veneer cleans up easy and is very tough.
 
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My benches have always been 2 sheets of 3/4, glued and screwed with some hard board on top. If the hard board gets crappy I just replace it.
For the frame - I've done doubled 2x4s and 2x6, and I find the doubled 2x4 plenty fine.
If you can attach it to the wall that is a very good thing.
 
Re: Reloading bench surface

One of my work benches is attached to the wall with braces going back to the wall instead of legs. The top is 1" plywood covered with "contact paper". That makes spills easier to clean up.

The other bench is free standing in the middle of the floor in a different area. I didn't like the height for what I was going to use it for. Originally it has a 3" thick red oak top I laminated when I was in high school as a project. To change the height I used 4 c clamps and attached a 2X 4 laying on it's side on each end. Then I attached 3 2 X 6s with screws cross ways to that standing on their end. Lastly I attached with screws 2 pieces of 2 X 12 that made a very sturdy work surface. So this bench is 24 inches deep and 5 feet wide. The base bench is bolted to the concrete floor. The base bench weighs in at just under 200 pounds. The addition of the raised top makes this a very sturdy bench. It has 3 RCBS RockChucker presses and a 6" bench vise attached to it. I can clamp my barrel vise in the bench vise and change barrels with no problem.

The key is to use what you have available or can purchase readily available in your area, and make it into what you want / need for your purposes.

Good luck with your project. No matter which way you go with it.
 
Re: Reloading bench surface

A quality built and well laid out bench is a great reloading aid. This is more than you asked but you dint ask enough!
grin.gif


The bench top doesn't need or even much benefit from a 2-3" thick top, there just isn't that much stress on it. A 3/4" top is plenty IF there's some 2x4 framing under it at the high stress points, i.e., for the press itself.

A hard, seamless top is much better than anything soft or with cracks. Sheet metal cladding great but much too costly unless it can be obtained free or nearly so. Low cost plywood is okay, it's soft so it easily dents and scratches but it's great for the basic top if it's covered. Sheet vinyl flooring over plywood is easy to apply, easily to replace and ends of rolls can often be bought from a flooring company for not much if you're not picky about color or pattern. Hardboard/Masonite is good but it wears fairly quickly. Formica is excellant; damaged sheets can often be bought inexpensively from Lowe's/H'Depot. MDF sealed with four coats of a marine grade oil based polyurethane makes a very good top surface.

My present bench is my forth effort. I made it in the back yard in '71, have moved it four times, still wouldn't change a thing. The top is 2' x 7' and 42" high; even at that hight I blocked up my presses, 3" for the RC and 6" for the old Lyman Spar-T so I wouldn't have to bend over to fully depress the levers; my back likes that. A sturdy 4" swiveling 'machinest' vise is mounted on the left front corner; it's quite handy both for gun work and as a temporary mount for seldom used loading tools like the case trimmer and concentricity gage.

At 2'x7'x42" it's big enough to serve as a gun work bench as well as reloading and it's as large as can be easily manauvered down hallways and through doors. Anything wider would simply collect 'stuff' on the back and anything lower would be difficult to work at for very long when standing. I have a cheep 'yard sale' swiveling bar stool with padding and a back for comfortable work seated.

A couple of 18" wide shelves are below my top to store brass, tumbler, media, sand bags, targets, etc. Four cheap/simple 3/8" thick x 20" wide plywood doors cover the lower shelves to reduce dust on that stuff. A single sheet of cheep 1/8" ply paneling covers the ends and back to make it a truly rigid box without adding a lot of weigth or cost.

Bench legs need not be massive, single 2x4s are plenty strong enough. I put legs at each corner and a set in the middle to support my center mounted main press.

I suggest assembly with glue and screws on all high stress points, nails tend to loosen over time. Bulk box steel 'dry wall' type screws sold at the big box home supply stores do great but having a variable speed drill/driver is almost a necessity for using many of them!

Storage for reloading stuff is always needed. I finally made a sturdy 'book shelf' of 1x8 boards for a storage unit to sit on the rear of the bench top; it runs full bench width and up to the ceiling. It's screw anchored at three points to the wall behind it for total stability. My loading manuals, scale, trickler, powders, primers, bullets, dies, case lube and a lot of small tools are stored there, all in plain sight so I can find anything I want immediately. Seldom used stuff goes up high, commonly used stuff goes low.

Old metal office supply cabinets can often be picked up at 'thrift shops' for less than you could make an equal size locker. They provide great storage for ammo, chronograph, range box, spotting scope, gun cleaning supplies, etc.

Don't skimp on bench lighting. I have two inexpensive dual tube 48" flouresent "shop lite" fixtures ceiling mounted over the front edge of my bench top and that's NOT too much!
 
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I,ve got 2 of the Sam's Club benches shown on the link above. Used angle brackets to attach to the wall studs. Very sturdy and the finish on the top is really hard. I've also got a Sam's cabinet with the same laminate top that has locking wheels and LOTS of drawers. This stays in the middle of the floor where I can work around it.
 
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I just finished building my bench. I used 1.125 thick plywood for the top, then put a piece of .25 inch thick hardboard over that. The bench has a 2x4 frame, and is lag bolted into the studs in the wall, and the top is lag bolted onto the 2x4 frame.

In the past, I have had benches that weren't so secure, and very secure benches, and I vastly prefer extra sturdy benches so the presses and vices don't move around. I would rather go with overkill on sturdy than have my bench be "fairly" secure. 5 pounds of lag bolts and bolts with washers I have secured this bench nicely.
 
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I built mine anchored to the wall and braced back to the wall except I used 1 2x4 and 2 2x12 for the work surface. I cut the edges so they would flush up and screwed it down. the lumber was left over form boards from when they poured my house slab. I painted it several times with motor oil to cure it. It is about 20 yrs old now and stout as hell.
 
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If I hadn't already ordered this doojigger, I'd definitely be all over that Sam's Club bench.

2x4 Basics Workbench & Shelving Kit

As it stands, I'll save some money building this thing with plywood and 2x4s, but have to put in some elbow grease and sweat in trade. I'm thinking about going with a 48" x30" work surface. With the two shelves on top, it should be plenty of room to handle all my reloading gear, plus a good area to use for rifle cleaning, etc...

I figured I'd use polyurethane paint to coat the plywood and make it chemical resistant.
 
Re: Reloading bench surface

I found a 6 ft peice of laminate countertop at a second hand building supplies store and use it....where my reloading press sets I cut two pieces of 1/4" aluminum plate and sandwiched them on top and bottom of the coutnertop so that the repetitive pressing motion would not wear and indention into my counter over time.
 
Re: Reloading bench surface

+1 polyurethane<div class="ubbcode-block"><div class="ubbcode-header">Originally Posted By: Psubond</div><div class="ubbcode-body">my bench top is 3/4" plywood sealed with polyurethane. i'm very happy with it. very sturdy (overkill really) and works well.</div></div>
 
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Mine has a laminate countertop. After 13 years of use, not a stain or scratch. It's been more duable than i would have expected. It wipes up easily and looks nice.
 
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I have 3/4" plywood covered with a large piece of Vinyl Board Cover which is used on drafting tables I glued it down. I find it works great. I also use my table for working on rifles and pistols and you don't have to worry about scratching them. It also makes for cleaning up dropped powder and primers really easy.

http://www.amazon.com/Alvin-Vinyl-Board-Cover-Green/dp/B000HF4QOO
 
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Years ago, I had a buddy that had a couple of old bowling ally lanes in his work shop. I cut them up and make a 6 foot and 4 foot long benches. Made out of cross cut hard Maple. Hard as a rock and EXTREMLY heavy benches.
 
Re: Reloading bench surface

<div class="ubbcode-block"><div class="ubbcode-header">Originally Posted By: wattsdk</div><div class="ubbcode-body">Years ago, I had a buddy that had a couple of old bowling ally lanes in his work shop. I cut them up and make a 6 foot and 4 foot long benches. Made out of cross cut hard Maple. Hard as a rock and EXTREMLY heavy benches. </div></div>

That would be a little slice of pure money!!
 
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I have an 8 foot laminate countertop that I got from the cheap section at home depot. unfinished drawers and some 2x6's for legs, and its not going anywhere, and I have less than $100 in it.
 
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If you already have the legs or base for the bench but need a sturdy top check out globalindustrial.com. They sell butcher block that measure 1 3/4" maple or ash and 2 1/4" maple. with varying lengths and widths for each. This is where I got my bench and it is rock solid. I think I paid under $300 for adjustable steel legs and 1 3/4 maple butcher block top and got free shipping. The ups guy wasn't happy with me. Check them out.

Bench tops:
http://www.globalindustrial.com/c/work-benches/components/tops

Bench I bought (I think, its been a while):
http://www.globalindustrial.com/p/work-b...eight-1-3-4-top
 
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Regardless of what you ultimately end up with, if you cover it with 1/4" Masonite and clear it with polyurethane you will have a durable seam free surface to work on. It will also be easily replaceable in the event it gets damaged.

Rick
Aim small....miss small
 
Re: Reloading bench surface

3/4" plywood, a bunch of 2x4's, Simpson StrongTies, Screws, circular saw, and a drill/screwdriver.

Bomb proof!

Here's a link to the "DIY-Projects" pdf file that Simpson provides. I built the #3 bench with shelves, but to different sizes.

Simpson DIY Projects PDF

My bench is 8 feet long, 3 feet deep, and 3 feet high, then added the upper shelve and pegboard for the back. 3/4" ply for the top. Total cost was around $125.00.

Seriously this is bomb proof! Three presses (one with case feeder) mounted to this bench, and it doesn't even wiggle one little bit! Also if you have to move it, just unscrew the pieces, move, then reassemble.

Good luck,

J
 
Re: Reloading bench surface

As Zuke did, I used recycled concrete form plywood, which in my case is 3/4" exterior plywood with a plastic finish on it. Glued on Formica for impervious top. Frame of 2x6, one flat, and one vertical, making an inverted "L" where the presses bolt in. Strong as all get out. No flex at all.
 
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I tried Global Industries. I like their wood-core plastic tops, my only problem is that a $109 60"x30" top costs $70 in shipping! I may end up having to go the plywood/polyurethane route on this, until I find a decent sale or somewhere local to get a good plastic top.
 
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Check Craigslist. You could probably find a bench or heavy duty office desk (50's steel) that would work great for $20.
 
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All I used was a piece of birch plywood from home depot, sanded, polyed, sanded, polyed, sanded and polyed. Works great and easy as hell to clean.