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I used a fine jigsaw blade to cut and a grinder to round off the edges. Then a 2 part epoxy to seal it, I did remove the rubber trim and replaced it with the same type trim that's used on Bell motorcycle helmets. The rail is a MSA I believe, as much heat treatment and glue is used on the Kevlar...
It is possible but a slight pain in the ass, I came across some ACH's at a very reasonable price and decided to cut them down to a high-cut ballistic. It's time consuming properly cutting the helmet then cleaning the edges and epoxy sealing, also ran across some Oregon pads and suspension...
Finally got around to building a plate carrier thats a combination of many carriers but meets my needs. It has floating shoulder straps and will accept soft armor and large and extra-large plates, the kangaroo pouch on the front will also take double mags. It's a mixture of 1000D and 500D...
It's been a while, was on the Hide many years ago. Im a former Marine and build custom ghille suits and other gear for military, LEO and shooting sports. Semper Fi Scott