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Do you really need SB dies? Probably not

Hummer

Sergeant
Full Member
Minuteman
Jun 20, 2009
702
2
78
SC Cradle of the Confederacy
Small base dies are generally not needed and here are some indicators to look for to make the decision.
First off take about five fired cases from the rifle in question and measure the base of the case in the web area .200" from the rim. (308 Cases will normally give you .471" to 473" and I have seen .475" from some chambers.
Next resize the cases and measure them the same way.

Generally all 308 FL dies will size the base down to around .468". Thusly if you have fired cases measuring .471 or larger and sized cases measuring .468" /.469" you are obviously have .003" to .004" clearance between chamber wall and case and trying to size smaller has no relation to case base dimension.

A new 308 commercial case generally measures .465" and LC cases measure .468" so you won't find 308 dies going much less in base dimension.

OK lets say you have hard closing but the above dimension shows you have a smaller sized case than the chamber so where is the problem?

Hate you tell you guys this but there is one hell of a lot of dies floating around that are chambered too deep at the manufacturer and even running the die all the way to the shell holder just won't size the shoulder. Everyone knows when you size a case it gets longer.
What everyone does not know is the shoulder goes forward and if the die is chambered too deep the shoulder will not be moved enough to set it back thus the case shoulder jams the chamber shoulder.

Not to worry guys it is a VERY EASY FIX. If you have a buddy with a lathe remove the lock ring and expander and chuck the die in lathe and take off about .010" from bottom of FL die. This will allow the die to go further down before touching the shell holder and thus you are bringing the shoulder down with it.

I have about 55 sets of dies and I figure I have had to turn the bottoms off 15 of them in order to get them to size correctly. I have also had to dress dies for others.

On a couple I have had to cut .015" from bottom of die to get them to size.

Make sure you recut the radius on the bottom of the die like it came. This can be done with emergy cloth.

I also use L.E. Wilson Case Gages and MO Gages. The L E Wilson gages will tell you right quick whether your case is sized to "factory" specs thusly you need one for the calibers you will fire especially in gas guns. FL size a case and drop in the Wilson and it will tell you everything you need to know. It will also tell you the length of the case for factory specs.

In my bolt guns I use MO Gages. I adjust my dies so the shoulders of my cases are only bumped back .001 to .002".

I have rifles with very tight chambers and zero headspace all the way to jumbo factory chambers and I don't use a SB die for anything. I have four 308 reamers. Necks at .337, .339, .341 and .344. The base dim I generally order in 308 is .468" to 4685" this with headspace at zero and neck at .339 nothing on the case moves over .002" upon firing and this makes for long case life if LC cases are used.

So before you lay out a wad for a SB die do some measuring and see exactly where your problem is.

As well you may have problem a die won't fix. Case in point friend had a 300 Win Mag. Factory ammo would work fine but dies would not size right. He bought a total of three sets of dies and none would allow him to fire a reload. I told him to bring it down and some ammo and I sized cases with my die and I knew he had a chamber problem.
I unscrewed the barrel, set it back one thread and rechambered it with my tight 300 Win Mag die to zero headspace and all his reloaded ammo chambered and shot fine. It was a bad chamber reamer that cut factory chamber. Mine was a custom (tight base/neck) 300 Win Mag reamer by Dave Manson and my friend is tickled no end with his rifle now.

So before you jump up and start throwing money out for SB dies measure what you have and what you get and trace down where the problem is. As indicated first thing to get is a L E Wilson case gage so you know where you are going and can determine why you are not getting there.
 
Re: Do you really need SB dies? Probably not

You will not need small base dies unless you have a tight chamber that is smaller than standard factory chambers.
Usually a match chamber of some kind.
When you do need them you will know it. Sometimes old worn and resharpened reamers can cut undersize chambers that are just too small for a standard sizing die to produce a nice fit.
The main reason for a tight base die is for the match chambers that don't allow the case diameter to expand much from the factory brass size , this keeps the case nice and concentric because there is no expanding up into the top of the chamber like factory chambers.
Causing that bulge on one side effect. If the case only expands a few thou then a standard die will not bring it back , enter the small base die.
 
Re: Do you really need SB dies? Probably not

Very well presented.

Do you have any advice for resizing pistol cases fired in what some describe as "unsupported" chambers, such as Glock. Some find no problem with standard dies producing only occasional "Pregnant" case reloads.

I've seen a few suggestions such as a reference from NineHotel for a machinist's tool for unifrorming .40 cal.(in my case) cases, to a tool made by EGW.

Good write up.

Thanks
 
Re: Do you really need SB dies? Probably not

My case maintenance strategy is based on moving as little brass as is absolutely necessary.

My F/L dies are typically adjusted upward, so they only resize the last 1/32-1/16" of the neck. This essentially bypasses any resizing of the rest of the neck or shoulder, and stops sizing the case wall about 1/4" higher than normally. Typically, the case web blows out to .475" or thereabouts, and get left there, except for those rare instances when shoulders have advanced far enough to require a bump. When they do, I use a .308 F/L die without the neck ball/decapper stem, to resize the shoulder and sidewalls of the .260 case, just that once, then follow up with the usual .260 die, adjusted as above, to get the end of the neck resized.

I find that the case base expansion does not grow beyond the initial expansion to the .475" value, and does not hamper chambering of the case in my SAAMI chambered bolt gun. Meanwhile the case web/sidewall area gets worked a bit less, and internal 'feeler scratch testing' does not disclose any evidence of preseparation grooves.

While I can recognize that the extraction process of some semi's places a premium on small base resizing, I think this is a very special case, and would caution against using the process unless the firearm's individual history mandates it.

Greg
 
Re: Do you really need SB dies? Probably not

Think of it another way. If you chamber without difficulty and can fire a factory/arsenal produced round and it readily goes back in the rifle as a fired case and you then subject this same case to a die and it no longer goes in, it therefore follows there is a dimensional problem with the die fabrication.
As indicated I have dies that size different sizes that have not been touched since they left the manufacturer and they vary tremendously.

It is not logical to think all die problems are a result of oversize bases only and no one (except me that I know of) identifies a miscut die for depth problems. I first learned of this in 78 from a guy who worked at Springfield Armory (the real one) from 1950 when he took his dies in and used their lathes to trim his down in early 50s so they would size a case correctly. But first a few questions for those that have SB dies. (see below)


I guess I have maybe 20 target rifles with tight chambers, the tightest being 30.06 and this is a different animal to load for. I have four sets of 30.06 dies segregated and marked to size the bases as follows:
.465, .466, .468 and .470. The first three are marked FL and the .470 I polished out to size at that dimension. Again the factory chambers should be .471 to .473 and I have seen .475 chambers. All 30.06 I have seen be it commercial or LC measures .465" on the base dim as new unfired.

I have three 06 reamers and the base dims are .467, .4685 and a SAAMI one that cuts .471.

The questions I have are: first is does anyone have fired cases coming out of 308 factory chamber that measure below .468" or 30.06 factory chamber below .468"? If so you have such a rifle it needs to go back to factory. If you have a custom tight chamber the guy that built it for you should have explained what he did and how to make sure there were no problems.


I guess it is possible but somewhat unlikely because factory reamers are speced to start cutting on the upper side of the tolerance range, thus they cut in the .472" range to start with and after resharpening they get smaller and since SAAMI recommends .471" they quit there or close. I think I have one factory barrel that gives birth to cases that measure .470".

Second question, for those of you that have SB dies please measure your sized cases and tell us what size they take a case down to. This info will be real interesting. Lets just see how small SB is! !

Third question, for those that have L.E. Wilson case gages does your die(s) size correctly to locate between the GO and NO GO on this die?

Fourth question, for those with L.E. Wilson case gage have you a problem with ammo going in chambers that meet the Wilson gage requirements?

Note: There are other case "gages" made obviously but I cannot address their worth as I have not used them. I have four MO Gages and they are also well made but you actually need the Wilson to gage the overall case and the Mo to adjust the size die so as to not overwork the brass.
It is also critical to have a good 0 to 1 mic and a good caliper.

I guess since I started shooting competition in 57 I have owned perhaps 200 long guns and have fired perhaps 1200 long guns but first some back ground as those numbers obviously seem skeptical but let me explain.

I was Small Arms Test Director at Aberdeen Proving Ground and prior to that worked the Army Small Cal Lab at Picatinny. At Picatinny I was a member of the team that won the Army R&D Award for weapons development (Dover Devil MG Project). I was also a Contracting Officer's Technical Representative for another agency and personally test fired a large number of ARs and AUGs prior to fielding. One would surely think with such a number the dreaded small chamber would have raised its head numerous times. I have never seen a undersize production chamber but I have seen barrels with no rifling and have seen a M1911A1 slide certified as having been proof fired (that did not have a firing pin channel drilled therein).

My absolutely very first highpower match was Perry in 73 and I made my first Palma Team in 75 (76 Bi Centennial Team) which was rather unique considering I shot my first two 1000 yard matches in 73 (2 sighters those years) at Perry, 6 in 75 including 2 at Perry and 4 in 75 before the Bi Centennial try outs that year and my practice range was only 100 yards. I have won the Palma Trophy Match twice,Came third in Palma once, won Centenary Trophy once, came second in the Canadian Cup two consecutive years, made Palma Twenty five times in six years, hold Distinguished Badge in Highpower and Smallbore Prone, Presidents 100, Member of 4 Man National Championship Smallbore Any sight Team, won four regional HP championships, and have been a member of the US Dewar Team twice. I am to my knowledge the only person to make a Palma Team and a Dewar Team in the same year.

I also designed four new wildcat cartridges and had reamers made. Three of which are based on the Brit 303 case where the design change converts this round from sizing on the rim and moved to the shoulder (where it should have been haha). They are known as Confederate Sabres and as such I received a request from the Royal Armouries Museum in England for samples for their collection of 303 variants which were made up and sent.

I fully realize I am new to this forum so to speak but would like for those that read what I write to know this is not my first rodeo. I normally hang out on Eotac forum where I have 1016 posts as of this morning and the Crater Forum.
 
Re: Do you really need SB dies? Probably not

QueeQueg,
Semi auto pistols ARE A BITCH of the first order. I have seen plenty of pistol problems. One of my best buddies was with the AMU Benning years ago and constantly bitched about the number of guys that screwed up handguns with a Dremel tool cutting ramps.
There are a number of things that mess up feeding in autos and 90% of them are in the feed lips, follower, mag spring of the magazine. His specialty was not only 45s but he rebuilt the S&W 41s for feed reliability in the timed and rapid matches. He has about ten specially formed pliers for reworking the lips.

I have a little ditty I refer to as the Three Great Truths.

1. Don't tug on Superman's cape.
2. Never take a knife to a gunfight.
3. My own "Never ever take a handgun to a rifle match.

Generally military style handguns are designed for feeding one thing and that is ball ammo. Truncated cones, hollow points, combo jackets are a malfunction waiting happen unless you happen to know a guy like my buddy who had many years tuning them as soft ball guns. When I flew the friendly skies with a handgun (Gov't Mod Pre Series 70 with NM trigger, combat sights) I had one round of HP in the chimney followed by seven rounds of 230 gr. ball as I knew it was iffy for anything else.

45 is my no 1 auto for carry, second is a 6" GP100 with 222 gr. SWC loaded to 1100 fps and car guns are GP100s with 3" tubes same load. Fackler (Army Wound Ballistics Lab) ran his calculations and said that bullet at 800 fps would go slam through the biggest guy I could find so I figure at 1100 fps.......

If I were out for guys with Russian body armor it would be a 357 with MDP developed at APG (but never fielded). Out of a 9MM it would punch 100 layers of kevlar at 25 yards from 5" barrel and a 2A vest at 100 yards from same barrel.
The designer figured in a 357 it would punch 150 layers at 100 yards loaded to 1550-1600 range. I made one up for a test and pulled a 110 gr. Treasury load and reseated with this and punched a 2A through and through.

Oh yeah one more thing, the analytical boys at Aberdeen figured if you fired 500 rounds with 1 malfunction you had a 95% confidence level and to me that is not good enough.

I would number the mags you plan to use and keep a running round count history. If you have a malfunction identify it, record the round number in the magazine and the mag number. The idea here is to identify if it is one of several mags giving the problem.
 
Re: Do you really need SB dies? Probably not

Greg, you have got the game down pat. If it don't move it is hard to wear out ! ! !
I have a 30.06 LC 63 Match case I have loaded 157 times and it is waiting for more. It is no problem to get 100+ reloads on 308 LC Match cases.
I won't even bother with Fed Match, three times and it has a jumbo primer pocket.

I have a batch of cases I call my trash cases. They are FL sized and marked ANY RIFLE for SHTF social occasions. Otherwise my cases are segregated and go back in same rifle forever.

My next game plan is to get a Redding die with the bushing that will size the entire neck only for my long range rifles. Most likely will order a .338" bushing for it which will give me about .0005" grip on the projo.