[IMG2=JSON]{"data-align":"none","data-size":"full","src":"https:\/\/scontent-dft4-2.xx.fbcdn.net\/v\/t31.0-8\/11203666_831936510234442_8825276191956995721_o.jpg?oh=6fe6fc1860e58dfb444b1da0123323cb&oe=59C47D11"}[/IMG2]
Been here, done it. Software, the right machine, experience...
That's how you do it. FWIW, it cost me roughly $42,000.00 to build this rifle. That total was parts and infrastructure.
https://www.facebook.com/snipershide...53284667747953
https://www.facebook.com/permalink.p...05264722901625
https://www.facebook.com/permalink.php?story_fbid=831937626900997&id=405264722901625
You can crack this nut several ways. Machined stocks on automated machinery is not new. Most use the digitize process. You Mount up a probe and bang around an existing stock so that you generate a point cloud of 3D positions in space. Import the data and G1 yourself to death. It'll get you there.
It's also gayer than buckets of dicks in my opinion. You leave so, so many options on the table doing it this way.
The better way imo is a 3D solid model of your part. You can get there a couple ways; Get on a CAD system and create it or take an existing stock and have it scanned into a mesh file that'll convert/import into a CAD system. I would advise a full parametric scan as it gives you some additional options.
The model has to be "water tight" for all this to work correctly. There's only a few companies I've found truly able to to this and it's not cheap: $4 to $5K is where the party starts.
Why all this crap?
Stand on a merry go round once. Get in the middle and you can buzz along and barely move. get on the outer rungs and it's a dear life situation with any kind of RPM applied. The same general rule applies with cutting tools. Digitized and duplicated stocks constrain the tool options. It's on center so it is gouging the part and creating a whole feck load of compression lines that will make you semi crazy later when you apply finish. It also handcuffs your tool size as the probe size drives the boat. It has to if your going to preserve the scale. (physical size of the part)
Get into a CAM package with surfacing tool paths and now you can drive the tool off axis so that you generate the SFM required to produce a clean finish. You can also change the size of tool for detail items such as a shadowline, grip transtions to the tang, etc...
It's ambitious and if your buddy is up to it, he'll have some very, very rewarding work once done. Just know it's a very intensive process and you better have a good understanding of machining strategy. Start out on laminated cedar blanks for proofing. It machines similar to walnut and costs cents on the dollar compared to good stuff.
Spindle rpm: You want a 15K spindle for this and you want a machine with a modern control that can read far ahead in the buffer. Dwell is poison.... Better have LOTS of memory storage as well. The stock we did the SHC rifle on had in total almost 750,000 blocks of code. If control memory is a concern, drip feeding or DNC is often the way to go. Get a computer that is solid if your using it to drive a machining center. Clear it of any horse shit software such as internet. Hell, rip the wireless card out of it and turn off any peripherals. Last thing you need is a girlfriend sending nude shots on the same terminal your using to try and communicate with a machine.
Last; One big ass coffee pot and an ashtray...lol. If he doesn't smoke, he likely will by the time he's done with this.
Good luck.
C.