Interesting stuff. Given that bore uniformity is a proven variable for consistency/accuracy, this really gets my attention.
I don't understand why he didn't take this to it's logical next step, which would be to quantify the difference -what size pin would extend past the narrowing?
It would be interesting to do some testing on this related to how the threads are cut, and whether or not this is a variable that could mitigate, or exacerbate the bore swelling. Is this an issue caused by heat if DOC is aggressive, and feed rate is fast? Is it caused by tool pressure? If done slowly, with light passes (as on a manual), is the result different?
Knowing the issue is one thing, but knowing the cause(s)- and whether or not there's a method of threadcutting that is more effective at reducing or eliminating this would help in those situations where there's no choice but to use a smaller thread than would be ideal.