Re: Trimming 45 ACP brass
I also have never trimmed a pistol case. I don't keep track of how many times I've loaded .45 cases. I have a clean tub, and a dirty tub. You guessed it: When I think of it and feel like it, I dump brass from the dirty tub into the tumbler...then it goes into the clean tub. Clean brass comes out of the clean tub into the casefeeder. I police my brass when I shoot, and scrounge up brass at the range. I do a cursory inspection to avoid small primer 45.
I grab a handful of brass, find the shortest one, and set my flaring die (Dillon die/conversion set) to flare the case **just** enough for a bullet to start leading in. Then I seat a the bullet in this case, then set my crimp die (again, dillon), so there is NO measureable flare left on the brass, then I set the crimp die just a little lower.
I certainly notice some cases get flared more than others - because those cases are longer. Thats ok though, because the crimp die is set to undo what the powder drop die does. Therefore, it doesn't matter if there is variance in case length.
The real "concern" is a case that is so long that it doesn't allow the slide to fully go into battery. For most tilting barrel semi-locked Browning design auto-pistols, a case would have to be about .025" too long before it stopped the slide short of full battery. And even then, most pistols won't disengage the sear (to drop the firing pin/hammer) if the slide is .025" from home.
Short answer: Don't worry about trimming .45 brass.