In general, I agree the bolt is more important than the carrier but having a good carrier regarding its dimensions and coating, etc. also is important. Look at all the different gauges He tests the carrier with in the below video. You could have the best most perfectly dimensioned bolt in the world, but if your carrier is sloppy in certain areas you would have a very inefficient and possibly unreliable gun. It takes two to tango.
These were purchased as "blems" and were basically still good to go...one slightly misaligned gas key.
These parts are manufactured on CNC machines, so they should be almost identical and in print every time.
Tool wear is monitored....we change tools before they are dull or worn and cause problems.
This is done automatically and monitored by the CNC machines computer today, the operator is notified of the tool change which can be automatically, or the machine stops and tells him to change a certain tool, and the part must pass inspection, again.
You are bar coded to the assigned CNC machine, with a bar coded job, the main personnel computer keeps track of every minute you are in the manufacturing facility and what you are doing.
Every competent manufacturer does that every day all day long throughout the year, if you are a world class manufacturer...scrap parts do not make it out of the facility.
I only saw one out of print part make it out of the faculty on 11 yrs. It was an airplane control panel with hundreds of features, but one hole was failed to be tapped.
The inspector who signed off on it as being completed and he inspected every feature was promptly fired for embarrassing the company, and sending out an incompleted part.
You are not allowed to possess a scrap part at your CNC station.
All scrap parts are labeled, tagged, and locked in quarantine, for the scrap metal recycling.
And no part can not leave your custody or unattended, unless surrendered to inspection with paperwork.
You set a part down outside the restroom, and go in to take a piss, that part is now out of your custody, no paperwork on it...you will lose your job instantly.
These gun tolerances are easy to hold in CNC manufacturing.
Modern manufacturers have real inspection departments, with modern electronic measuring machines.
This is rudimentary basic inspection with primitive tools.
They don't tell you how much out of round the hole is how much taper is present in each hole or the exact surface finish of that hole...but the go gauge goes and the no go does not...basic.
Does it taper out of print at the bottom or out of round out of print??
The guy from BCM mispronounced the name of the machine that measures surface finish RMS, that they spent a year making the video...so he probably just knows it has a smooth surface ...how smooth? He doesn't know.
We qualify our CNC machines to see if they are up to producing the parts accurately that they will be assigned to do...
It's much more involved that stated here but modern manufacturing is way ahead of what is going on here, ...at home inspection. Just the basics.