"Machine/mill the carbon fiber into a "round" profile" ?
I'm not a mechanical engineer and I know only a very little about carbon fiber, but the last thing you'd find me doing is machining the carbon fiber of a pressure vessel that is subject to 5,000 PSI. It is my understanding that carbon fiber tears and cracks when machined, if only microscopically. But, in an area that has been mechanically compromised (via machining), it could be the start of a crack that could end up being catastrophically fatal.
I haven't seen anything since the "accident" that would lead me to believe that stockton rush was anything other than an arrogant, boneheaded numbskull. It's too bad the victims believed enough of rush's bullshit that it ultimately go them all killed.