Re: 168gr amax at 2885fps in .308????
More thoughts. Neck sized INSIDE or OUTSIDE? I have the hornady match grade dies and it comes with two different elliptical expanders for the case neck. One resizes, and the other is way undersized to NOT touch or resize necks. ITEM "J"
http://www.hornady.com/assets/files/manuals-current/metalic-reloading/new_dimension_match_grade.pdf
If you're using a new case, is it possible they are coming undersized, not getting expanded, and you're getting an effective crimp and excess tension holding the bullet?
Are the case mouths getting crimped by the rifle when the round is chambered?
Unload and inspect a chambered but unfired round (or maybe a new unloaded case?) and look for damage and extra crimp or case mouth damage.
Are you positive the case mouth of the bullet is not getting jammed into the lands when the action closes? Are you sure of the bore and bullet diameters? Has the barrel been slugged to measure the true caliber?
It may even be useful to cast the chamber and take some measurements.
My latest:
Hornady 30501 bthp 168gr Bc .450
44gr Varget
2609 avg
Hornady 305026 AMax 168gr BC .475
44gr Varget
2641 avg
all other specs same as above