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Maggie’s The Welding and Metalworking Thread

Hand crank knurling tool was also an early guess and it might do that but Royal Brass is still in business and does a lot of tubing stuff. May stick something soft in it and see how it does but it looks like the two top rollers will take out the knurling in the middle. An old roll groover also seems plausible and more along the lines of what I was thinking.

Something else that followed me home from the swap meet just to clean up and hang on a wall.

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Restored, those things work great! Dismantle it, re-bush/bearing it... and it'll run when there is no power. Like after the apocalypse! Those units are awesome!
 
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Looks like prep for a crimped rubber hose end.

Old school.
 
Added the rest of the uprights and the tongue. The angled uprights over the tires will be where the fenders go. Tongue is 54” to tip of coupler so it’ll back well. I decided to double the amount of uprights from the original plan so the spacing at each end is a little weird but it all should be really stiff.

Next is the sides and floor.


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Building new target frames for our 1000 yard BR matches and needed something to get the off the floor when welding them together. Put these stands together on Thanksgiving. Little bit over engineered but no doubt will find lots of use in the shop. Made with 2.5" and 3" 11ga square tubing. Stackable so they take up less space.

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Building new target frames for our 1000 yard BR matches and needed something to get the off the floor when welding them together. Put these stands together on Thanksgiving. Little bit over engineered but no doubt will find lots of use in the shop. Made with 2.5" and 3" 11ga square tubing. Stackable so they take up less space.

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You can never have too many good trestles.
I'd add hd lockable castors.
 
Just be careful of the Babbitt when you take i
t apart. Those are wicked fun to work on and beautiful when all painted up! Cool project!

Love the chain drive cog, too! Those engines are under-rated as emergency “tools.” They run forever on very little gas. Run on anything… crap gas, benzine, alcohol… and can power anything. With belts and chains. Way better than high revving Honda generators for long term use around a farm or homestead.
It's metal and I'm going to work on it so figure it can go here. First venture into hit and miss engines - Hercules 3HP.

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Needs new fuel tank and some other bits and pieces. Read plate wrong - it's 3 1/2 HP and ran a cement mixer back in the day. If serial # source is correct, was built in 1925. Magneto is firing but not putting out enough juice to fire a plug so I've sent that off to someone that knows mags vs trying to analyze/fix on my own.
 
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Building a parallel 3 link. Its from parts from ruffstuff, it should net me 20” of rear travel, front will be a jd fab 3.25” over long travel with working 4x4. Its a toyota t100, manual trans 3.4 and will be supercharged and 5.29 gears. Doing 99% of the work myself.
 
Not my sexiest work, but i ran out of patience on how many bends to do and make it fit. Its bolt on so i can change it later if i desire. 20” of travel with 1” left on the coilover. Panhard moves the axle 2” over entire range. More than i would like, but its how it goes. If i moved the gas tank to the rear and turn it 90* i can easily do a triangulated 4 link and lob off the panhard. I feel like that will happen, just not right now. I need to get this pos driving as have another project to do. Ill put it into my shop at that point to do the front. Its mostly bolt on, except the hoops and engine cage. Ill loose the ability to borrow a bender, so ill buy a jd2 model 32 and their notcher. Bout 1k with 1 die.
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Nice work. What are you using to weld fabricated parts? Have the JD2 notcher and is a good piece of equipment. Hope to get the bender in the near future but a Siegmund mobile table is next on the list.
 
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Nice work. What are you using to weld fabricated parts? Have the JD2 notcher and is a good piece of equipment. Hope to get the bender in the near future but a Siegmund mobile table is next on the list.
I have the largest hobart wire feed they make. Which is just a miller with a different sticker.

I had my settings off on some of my welds and i am pissed about it, not sure why I didn’t think to correct it, but it will all stick. Just not as pretty as i like.

Once my shop is up
And running i will be needing a table as well, although i might just put a thick steel top On my current table and call it a day. I have had 3 tables pop up for free or cheap but nowhere to put them. One was a 4x8 with 1/2” top and heavy duty casters that locked. Very sad about missing out on it.
 
Finding enough room for tables is problematic for small shops. Most of my equipment is mounted on mobile bases so I can move them around. The Siegmund table is mobile and height adjustable so will work well in the shop. Picked up a Millermatic 255 a couple of months ago and love the way it welds especially in pulse mode.
 
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Finding enough room for tables is problematic for small shops. Most of my equipment is mounted on mobile bases so I can move them around. The Siegmund table is mobile and height adjustable so will work well in the shop. Picked up a Millermatic 255 a couple of months ago and love the way it welds especially in pulse mode.
New shop is 35x40 with a 40’x12’ patio on the side. It will fit some shit. But as soon as you stuff vehicles in it, it shrinks, a lot!
 
Added the rest of the uprights and the tongue. The angled uprights over the tires will be where the fenders go. Tongue is 54” to tip of coupler so it’ll back well. I decided to double the amount of uprights from the original plan so the spacing at each end is a little weird but it all should be really stiff.

Next is the sides and floor.


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If it were me I would tie the corners into the tongue, like an "A-Frame".
It will really stiffen it up and take any radial twist out of it.
 
Started a new cooker … will be all stainless except axle & trailer coupler .. cooking area is 5’ x 4’
 

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Fabbed a vice adapter mount for my new Pig Saddle rifle tripod clamp, figured I'd make it a dual purpose unit to also clean and service pew pews in the shop.
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I kinda always had a hankering for one of these rimfire integrals. Finally got my form1 back and did it. I found a late 60s Ruger Mk1 to use as the donor pistol.

The CAD work:





The finished widget, in cobalt cerakote:





It sounds pretty good. A bit more first round pop than I like, but otherwise quite good. The 4 ports 1" from the chamber reduce standard .22 ammo to subsonic velocity.

It took about 4 hours to make. The hardest part was building up with TIG and and machining the front sight boss onto the tube.
 
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It's metal and I'm going to work on it so figure it can go here. First venture into hit and miss engines - Hercules 3HP.

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I restored one like that years ago.
Was a 'famous hopper' 1 horse rated at 550 rpm....we got it up to about 1100 rpm.
Maybe it is only a low horse rating but the torque is very high, maybe 35 ft lbs ?
We had to take a old set of VW points and screw one contact to the base and the other to one of the flywheels, worked a treat once you get positioning right for timing to be *close*. Used a VW coil too (hey had plenty of that crap laying around).
Be careful, once running it will try to walk all over the place going thump thump :)
 
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Well got it all finished up

Finished machining the tool holder....still needs an oring and to grind the set screw down...
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And all assembled
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And......it will cut!....gonna be coming for your Holland and Holland next.
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Needless to say, I'm a better machinist than I am an engraver.
now just need to build an engraving vise. I have a Lindsey palm drive engraver and its awesome. I still suck with it.

Are you using a foot pedal to control it ?
 
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foot pedal is on order....i was just raw dogging it for the test cuts....

and thinking about building a bowling ball vise next
My engraving vice is kinda a cobbled piece of shit, old bearing for a base, I had a section of a casting that I had machined as round as I could ( damn I need a five axis...) Then mounted a little tool makers vise I had on it. The balance is not like it needs to be and it's a pain to center up a work piece.

One of my buddies has Lindsay Goliath and smaller vise. They are extremely nice, self centering vice, pretty balanced... I want to build mine, I have the dura bar sitting in the shop waiting for me. I just can't get the time and I'm still not set on how I want to do it. There are times I think that something like a 5 axis trunnion and rotating table would be awesome especially if the pivot axis height of the trunnion could be adjusted to fine tune the balance.
 
Well got it all finished up

Finished machining the tool holder....still needs an oring and to grind the set screw down...
View attachment 7814146


And all assembled
View attachment 7814149


And......it will cut!....gonna be coming for your Holland and Holland next.
View attachment 7814154



Needless to say, I'm a better machinist than I am an engraver.
As am I. I picked up a few gravers a couple years ago, and have made a thing or two. One of which being a "seal" that My Lady wanted, to use with Christmas Cards and such. People just don't do things like that no-more...
 
Longer video, smoothed out and running a bit more like it should. Next is a proper sled once I come up w/ some oak 4x6 or better.


Super cool.

I listen to this podcast. It's Jimmy diresta on YouTube, Eric of Hand Tool Rescue on YouTube, and Andrew Alexander of Blacksmith Tools on Instagram.

 
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Longer video, smoothed out and running a bit more like it should. Next is a proper sled once I come up w/ some oak 4x6 or better.



That's about as good as it's going to get. I go to a lot of Amish farmer's markets and see these being used and being sold. Ya got a good one there.
 
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I know this might be a long shot, but has anyone here machined a countershaft sprocket for a transmission or driveshaft? I’m almost done with my 125 2-stroke aluminum frame conversion and I need an offset front sprocket. I’ve already had a few local shops drop the ball due to workload and the riding season is coming up. I would want a quantity of 5-10 and I can get the heat treatment done. Many motorcycle front sprockets are chromoly.
 
Been trying for years to buy a Mexican to keep up the place (apparently you can't do that!). I particularly hate weed eating, and now at new place, especially along edge of pond where I can’t get to it w/ the mower. Introducing the -

Pond Juan MK I

Juan - get it (yuk, yuk) and MK just because MK anything sounds cool. Trial run went well but I need to keep looking for a wider deck (= MK II).

Pond Juan.jpg
 
Been trying for years to buy a Mexican to keep up the place (apparently you can't do that!). I particularly hate weed eating, and now at new place, especially along edge of pond where I can’t get to it w/ the mower. Introducing the -

Pond Juan MK I

Juan - get it (yuk, yuk) and MK just because MK anything sounds cool. Trial run went well but I need to keep looking for a wider deck (= MK II).

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Boom mowers exist.
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Is that a Thing....
Been trying for years to buy a Mexican to keep up the place (apparently you can't do that!). I particularly hate weed eating, and now at new place, especially along edge of pond where I can’t get to it w/ the mower. Introducing the -

Pond Juan MK I

Juan - get it (yuk, yuk) and MK just because MK anything sounds cool. Trial run went well but I need to keep looking for a wider deck (= MK II).

View attachment 7821368
 
I know this might be a long shot, but has anyone here machined a countershaft sprocket for a transmission or driveshaft? I’m almost done with my 125 2-stroke aluminum frame conversion and I need an offset front sprocket. I’ve already had a few local shops drop the ball due to workload and the riding season is coming up. I would want a quantity of 5-10 and I can get the heat treatment done. Many motorcycle front sprockets are chromoly.
You may want to look at a shop that can do EDM.